Adventures in Old Car Maintenance: Tachometer Upgrade.

Series 1 E-type Jaguar Smith's Tachometer.

The E-type Jaguar was a very advanced car for its day. Not only was it a styling revelation, it also brought a lot of “high tech” bred on the racetracks of Europe to the street. It was the first car to bring four-wheel disc brakes, a fully independent suspension, and a monocoque/tube-frame chassis to the market. One other, not as well-known innovation was fully electric instrumentation – with the exception of the cable-driven speedometer all instruments were analog predecessors of today’s digital dashboard. The oil pressure, temperature, and fuel gauges were driven by electrical sensors and senders. The tach was driven by a small AC electrical generator located on the intake camshaft. The spinning camshaft generated X-voltage per revolution which translates to needle movement on the tachometer.

Much in the way that today’s goofy digital car accessories will drive car collectors and restorers of the future absolutely insane (Many a BMW customer is confused by the iDrive system, and they have a manual to RTFM… can you imagine some poor slob 75 years from now trying to decipher it without any reference materials at all?) these now-primitive analog electric gauges drive us crazy today. They were high-tech stuff fifty years ago (no more routing hot engine oil into the passenger compartment!) but add a layer of obsolescent complexity to maintenance in the present. The generators and other analog components eventually weaken with age and start producing erratic signals. My tachometer is no exception and based on my built-in “aural tach” I could tell that mine was off.

Jaguar, to their credit also noticed this issue over time and went to a distributor-driven tach not long after my car was built.

I hang out online with a bunch of old guys on the Jag-Lovers.org E-type forum/mailing list, many of whom have been maintaining these cars since the first started coming out of the factory in Coventry… three years before I was born. I really could not survive E-type ownership without them. They are an incredibly knowledgeable, resourceful, and helpful group. One of them, a gentleman in Cornwall, England by the name of Dave Rawle has solved the problem of the early Series 1 tachometer. I purchased one of Mr. Rawle’s circuit boards last year with the intention of adding it to my “winter projects” list. Of course winter came and went, and life prevented me from coming near, much less completing my list. The impending arrival of “driving season” has me now scrambling to get the list at least half-done.

Unfortunately this installation required soldering.

I retired from soldering shortly after learning how in Junior High Electronics class. The story involves permanent disfigurement and everlasting shame which I won’t share with you at this time. As Dirty Harry said, a man’s gotta know his limitations, and I know mine stop short of soldering.

Thankfully I know somebody who could probably make art out of solder in his sleep: Jim Cox He used to work for me at digital.forest many years ago, but before he was an IT guy, he was an Electronics Technician in the aerospace industry. I called Jim and asked if he would be willing to help me out, and he said yes. I handed off the tach, the circuit board, and the instructions to Jim a few weeks ago… and I suspect he stared at it stressfully for two weeks. Jim’s a very conscientious guy, and I think he genuinely feared screwing up this sensitive antique gauge. Having read the instructions myself, I knew the job was pretty straightforward, and well within Jim’s skills. If anything it would be a super-simple task for him. I inquired on his progress now and then … and heard hesitation in his replies. I gently pushed him, and reminded him of my complete trust in his skills. Sure enough last weekend I started getting progress reports from Jim over AIM/iChat. Then, a triumphant series of messages arrived, indicating that Jim had installed the board successfully. We arranged a time for him to come up to Arlington to help install it in the car.

Jim Cox delivers the modified tachometer.

The tach in the housing.

Another one of my “winter projects” is to have the Jaguar’s clock repaired. As the clock is integral to the tachometer’s housing I planned on doing them at the same time. Unfortunately the clock project has hit a brick wall (more on that another time, in another post) so the tach installation here will be a temporary one – just enough to get the car operational again. I showed Jim how the tach works and after a trip to NAPA to get some parts we needed (electrical connectors, and some washers) I set up a work table for Jim in the barn’s doorway.

Jim prepares to finish the job.

Yes, that “table” is a dead Xserve… don’t ask.

Jim built a new cable with an inline fuse for the new tach circuit board, along with a few extension cables so we could ground and test the new unit prior to actually installing it into the dashboard. Jim did the electronics work while I did the actual installing stuff into the car.

Jim Cox makes cables.

Chuck is happy!

I wired in the tach and held it in my hand and started up the car. It works!

It is always such a massively satisfying feeling when stuff works properly. I watched the tach while running the car through various rev ranges that my ear is tuned to and made an initial judgement that things were working properly. Of course the proof is in the actual driving, so we cleaned up our work space and went out for a drive. First stop was in Arlington for a lunch. On the way the tach worked perfectly and was accurate to the speedometer through the gears. After lunch we went east into the mountains and had a great drive up by Lake Cavanaugh and Pilchuck Creek, the latter half with Jim at the wheel.

Jim drives the 65E.

I think he liked it.

Car Photo of the Day: Out for a Drive

Topless, in any weather!

Tell a story about your craziest drive.

(this isn’t mine, just an explanation of my day…) Today I played hooky and went for a drive up to Chilliwack to visit Geoff, the (retired!) Yorkshireman who rebuilt the XK engine for me several years ago. He asked how many miles I’d put on the car since then and I guessed… “Probably about 15,000.”

His reply: “You’re out of warranty now!” 😉

I’ll post pictures from my day soon.

Nick Driving Stick, take two.

Nick laughs when I once again remind him that he has to be IN GEAR to achieve actual launch.

Nick finally worked up the courage to take another attempt at learning to drive a manual transmission car today. After the last time, when he never quite got the hang of it, and shaved some life off my pressure plate in the process, he’s been a tad clutch-shy. I finally convinced him that it can be done by showing him a neat trick: the one pedal launch. The healthy torque of the VW TDI motor means that if you are very smooth with your clutch foot the car will start from a standstill (on flat, or gently down-sloping ground!) at idle. His problem last time was too much throttle. I pulled the Jetta out of the garage and demonstrated very low-speed launches using nothing but my left foot. After a couple of demos I had him take the wheel. Of course the car immediately died on his first five tries. Thankfully he stuck with it and eventually got the hang of starting from a dead stop. At first with no throttle, then with gentle acceleration. I had him do it over and over on the gravel driveway, doing laps of the house. Eventually I hopped out of the car and he continued practicing until it seemed that he really had the hang of it. Next was several more laps of the gravel driveway at higher speeds (never out of 1st gear though) to get a feel for the car at rates of travel more akin to driving on the street. Then I had him take the steep part of the driveway uphill to get a feel for the amount of throttle needed to overcome gravity. I did NOT have him start/stop on this steep grade however… that comes later. Much later!

Feeling confident I drove into town and went to an industrial park south of town where the streets would be empty on a Sunday to have him practice on a paved street. The car won’t be as forgiving of poor clutch technique and timing on asphalt compared to gravel. Wheelspin isn’t going to happen with 90 HP and good tires on tarmac!

Nick gets his game face on to tackle the tarmac starts.

It was a small step backwards at first and his car-killing ways came back, but at least now he was gentle with the throttle and not buzz-sawing life out of my clutch plate. A lesson or two more and he’ll be ready for the real streets!